Carbon Fiber Rollers

Carbon Fiber Rollers

Carbon fiber rollers have become a key upgrade over traditional steel and aluminium rollers in modern processing lines. At Carbon Light, we manufacture composite rollers that combine low weight with high stiffness to deliver stable, vibration-free performance even at high operating speeds.

Our rollers are produced using controlled filament winding processes with high-strength carbon fiber, resulting in excellent fatigue resistance and dimensional stability. The reduced mass of the roller lowers inertia, allowing faster acceleration, smoother web handling and reduced load on bearings and drive systems. These rollers are widely used in film lines, flexible packaging, printing, textiles, paper processing and material handling applications where consistent quality and uptime are essential.

Technical Features

  • Carbon fiber composite construction using filament winding
  • Lightweight structure with high stiffness and strength
  • Lengths up to 5500 mm and diameters up to 800 mm
  • Vibration-free operation at high rotational speeds
  • Precision balancing for smooth and stable running
  • Custom shaft ends, collars and bushings available

Coatings and Functional Options

Carbon Light offers specialized roller coatings and surface treatments to suit different process requirements:

  • High abrasion-resistant coatings for delicate web materials
  • High hardness coatings for wear-intensive applications
  • Corrosion-resistant coatings for chemical exposure
  • Antistatic coatings to prevent dust attraction
  • Grooved and patterned surfaces for improved web control

These options help improve product quality and extend roller service life

Advantages

  • Reduced web deflection and improved material handling
  • Higher operating speeds compared to metal rollers
  • Capability to support wider web widths
  • Longer bearing life due to reduced roller weight
  • Lower operating and maintenance costs
  • Improved overall process reliability and productivity

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